Reaktion #1014123
ord-1a03229574574ca29da64b8c4841c045
Reaktionsgleichung
Edukte
Reagenzien
Lösungsmittel
Reaktionsbedingungen
Aufarbeitung
- 1Waschenrinsed with methyl tert-butyl ether (MTBE) (312.4 kg, 13.9 kg)
- 2EinengenThe contents were concentrated under vacuum at a maximum W/G temperature of 40° C. until distillation
- 3workup.ADDITIONAcetonitrile (CH3CN) (116 kg, 3.0 parts) was charged to the reactor
- 4workup.DISTILLATIONthe vacuum distillation
- 5workup.DISTILLATIONrepeated until distillation
- 6workup.ADDITIONAdditional acetonitrile (CH3CN) (112 kg, 2.9 parts) was charged to the reactor
- 7Sonstigewas adjusted to 40° C.
- 8Sonstige(39-41° C.)
- 9workup.ADDITIONMethanesulfonic acid (MeSO3H) (6.97 kg, 0.18 parts) was charged to the reactor
- 10WaschenThe pump and lines were rinsed forward with acetonitrile (CH3CN) (3.9 kg, 0.1 part)
- 11Sonstige(2-6 hrs expected)
- 12Sonstigeat 40° C.
- 13Sonstige(35-45° C.)
- 14Sonstigewas adjusted to 22° C.
- 15Sonstige(19-25° C.)
- 16SonstigeThe crude product was collected by centrifugation
- 17Filtrationthe reactor, lines, and filter cake
- 18Waschenrinsed forward with acetonitrile (CH3CN) (38.7 kg, 1 part)
- 19Sonstigeas dry as possible
- 20Sonstigeto provide a wet filter cake (10.9 kg)
- 21SonstigeA portion of the wet filter cake (8.0 kg) was transferred to a 570 L glass-lined reactor
- 22workup.STIRRINGthe contents agitated
- 23Temperaturto reflux (80-82° C.)
- 24Temperaturmaintaining the temperature at 80-82° C
- 25workup.STIRRINGThe mixture was agitated at 80-82° C. for ca. 30 minutes
- 26TemperaturThe solution was then cooled over 6 hrs to 22° C. (19-25° C.) with a slurry
- 27Sonstigeforming at 60° C
- 28Sonstigewas held at 22° C.
- 29Sonstige(19-25° C.)
- 30Sonstigefor an additional 2 hrs
- 31SonstigeThe product, (2R)-2-phenylcarbonyloxypropyl(2S)-2-amino-3-(3,4-dihydroxyphenyl)propanoate, methanesulfonate 1, was collected by centrifugation
- 32Filtrationthe reactor, lines, and filter cake
- 33Waschenwere rinsed with 3 portions of methyl tert-butyl ether (MTBE) (30 kg each)
- 34Sonstigespun dry
- 35SonstigeThe product was dried at a maximum temperature of 55° C. until LOD
Vorschrift
The solution of (2R)-2-phenylcarbonyloxypropyl(2S)-3-(3,4-dihydroxyphenyl)-2-[(tert-butoxy)carbonylamino]propanoate 6 from Step 3 was added to a 570 L glass-lined reactor and rinsed with methyl tert-butyl ether (MTBE) (312.4 kg, 13.9 kg). The contents were concentrated under vacuum at a maximum W/G temperature of 40° C. until distillation stopped. Acetonitrile (CH3CN) (116 kg, 3.0 parts) was charged to the reactor and the vacuum distillation repeated until distillation ended. Additional acetonitrile (CH3CN) (112 kg, 2.9 parts) was charged to the reactor and the temperature was adjusted to 40° C. (39-41° C.). Methanesulfonic acid (MeSO3H) (6.97 kg, 0.18 parts) was charged to the reactor while maintaining the temperature at 40° C. (35-45° C.). The pump and lines were rinsed forward with acetonitrile (CH3CN) (3.9 kg, 0.1 part). The reaction was complete after two hrs (2-6 hrs expected) at 40° C. (35-45° C.) as determined by high pressure liquid chromatography (HPLC). The temperature of the mixture was adjusted to 22° C. (19-25° C.) and agitated for 32 hrs. The crude product was collected by centrifugation, the reactor, lines, and filter cake rinsed forward with acetonitrile (CH3CN) (38.7 kg, 1 part) and spun as dry as possible to provide a wet filter cake (10.9 kg). A portion of the wet filter cake (8.0 kg) was transferred to a 570 L glass-lined reactor. Acetonitrile (CH3CN) (278 kg, 10 parts) was charged to the reactor, the contents agitated, and the temperature adjusted to reflux (80-82° C.). Water (2.8 kg, 0.1 parts) was charged to the reactor, maintaining the temperature at 80-82° C. The suspension became a clear solution. The mixture was agitated at 80-82° C. for ca. 30 minutes. The solution was then cooled over 6 hrs to 22° C. (19-25° C.) with a slurry forming at 60° C. The slurry was held at 22° C. (19-25° C.) for an additional 2 hrs. The product, (2R)-2-phenylcarbonyloxypropyl(2S)-2-amino-3-(3,4-dihydroxyphenyl)propanoate, methanesulfonate 1, was collected by centrifugation and the reactor, lines, and filter cake were rinsed with 3 portions of methyl tert-butyl ether (MTBE) (30 kg each) and spun dry. The product was dried at a maximum temperature of 55° C. until LOD was ≦0.5% and acetonitrile is ≦400 ppm as determined by gas chromatography (GC) to provide 5.4 kg of (2R)-2-phenylcarbonyloxypropyl(2S)-2-amino-3-(3,4-dihydroxyphenyl)propanoate, methanesulfonate 1.